Typical applications

Reactor vessel heating

Jacketed vessel heating

Platen or Press heating

Tank heating

Suction heating

Heated molds or dyes

Calendar roll heating

Ovens and fryers

Dryers

Autoclaves

In line liquid heating

In line gas heating

Indirect steam generators

Building heaters

Process reboilers

Natural gas heating

Crude oil heating

Thermal Fluid Heating Systems

Thermal fluid systems provide a solution for thermal fluid heating sometimes referred to as thermal oil heating, a type of indirect heating where a liquid phase heat transfer medium is heated and circulated to one or more heat energy users within a closed loop system. Thermal fluids offer the user the capability of high temperature operation (up to 600F with organic thermal oils and 800F with certain synthetics) at very low pressures. Due to the low operating pressure and properties of thermal oils, most heaters are built to ASME Section VIII, and a licensed boiler operator is not typically required.

The Sigma Thermal HC product line offers two types of standard thermal fluid heating system packages, the HC-1 and the HC-2. For customized needs, we offer engineered thermal fluid heaters. Contact one of our application engineers and let us help you decide which solution is right for your project.

Many people around the world refer to these systems by different names. The phrases thermal oil heater, thermal oil system, thermal oil boiler, thermal fluid heater, thermal fluid syste, thermal oil boiler, hot oil heater, hot oil system, and hot oil boiler generally all refer to the same type of closed loop liquid phase heat transfer system. Note that many people use the terms thermal oil boiler or thermal fluid boiler even though most systems do not involve any type of vaporization.

  • Thermal Fluid Heater: HC-1

    Thermal Fluid Heater: HC-1

    The HC-1 is a state of the art thermal fluid heater from Sigma Thermal. Also known as a thermal oil heater, the HC-1 stands as a testament to the benefits of advanced engineering in the modern world of thermal heating solutions. read more »

  • Thermal Fluid Heater: HC-2

    Thermal Fluid Heater: HC-2

    Larger than more the economical HC-1, the HC-2 is more powerful model in the Sigma Thermal HC line of thermal fluid heaters. Three pass helical coil configuration: Base efficiencies can exceed 88%, and with an optional economizer can exceed 93%. (LHV basis) read more »

  • Thermal Fluid Heaters: Engineered

    Thermal Fluid Heaters: Engineered

    Engineered thermal fluid heaters can be custom designed when specifications differ from those of the standard heater designs. Dirty fuels, bio‐mass fuels, and API‐560 requirements are all reasons to think about a custom engineered… read more »

  • Thermal Fluid Heater Accessories: Economizers

    Thermal Fluid Heaters: Economizers

    Economizers mean higher thermal efficiencies and lower operating costs for thermal fluid systems. With the typical elevated operating temperatures associated with thermal oil systems, it can be difficult to obtain high efficiencies in the heater alone… read more »